Manufacturing Solutions

Optimize shop floor operations with real-time data, analytics and artificial intelligence (AI) to improve your asset utilization, boost quality, enhance productivity and increase on-time delivery.

Reduce Costly Unplanned Downtime and Increase Productivity

COLLECT REAL-TIME DATA FROM HIGHLY HETEROGENEOUS SHOP-FLOOR ENVIRONMENTS

  • Continuously monitor asset availability regardless of type, OEM or model year
  • Gain real-time visibility across production lines and plants in one solution
  • Receive real-time alerts for rapid response when production issues occur
  • Pinpoint root causes, fuel data-driven decisions with built-in Pareto analysis
  • Improve Efficiency and Productivity

    Real-time, shop-floor insights help improve manufacturing productivity and accelerate time to value.

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Detect Quality Problems and Machine Breakdowns Early in the Process

USE ANOMALY DETECTION WITH MACHINE LEARNING TO IDENTIFY POTENTIAL QUALITY AND MACHINE-HEALTH ISSUES

  • Detect normal patterns and anomalies based on real-time data
  • Enhance algorithms using feedback from operational technology (OT) experts
  • Detect quality issues early to reduce scrap rate and boost profits
  • Avoid breakdowns by alerting maintenance teams of abnormal machine behavior

Accelerate Your Transformation Journey

Prebuilt solutions can be customized to meet your unique requirements.

GAIN REAL-TIME PRODUCTION MONITORING AND VISUALIZATION

Assess Production Efficiency and Product Quality With Continuous Monitoring

Blend Machine and Business Systems Data

Integrate with business systems, and establish machine connectivity with adapters and support for industrial protocols.

Transform Raw Data Into Insights

Calculate Key Performance Indicators that matter for manufacturing transformation, like Overall Equipment Effectiveness.

ACT ON PRODUCTION PROBLEMS WITH REAL-TIME ALERTING

Pinpoint Problems and Take Immediate Data-Driven Actions

Receive Immediate Alerts

Get real-time, customizable alerts for critical events related to downtime, cycle time, and quality or sensor readings.

Gain Root Cause Analysis of Downtime

Discover top reasons for unplanned downtime and drive Kaizen actions with automatic Pareto analysis.

IDENTIFY MANUFACTURING DEFECTS, IMPROVE PRODUCTION QUALITY

Use Analytics to Quickly Identify Issues

Improve Product Quality

Apply machine learning to monitor massive amounts of data and identify early deviation from standard behavior.

Accelerate Root Cause Analysis

Pinpoint production steps that are potential root causes for defects based on anomaly scores.

GET MORE USABILITY FROM EACH ASSET

Increase Reliability and Reduce Cost by Extending the Life of Your Assets

Lower Asset Failure Rates

Increase mean time between failures by predicting and preventing outages and using predictive, prescriptive maintenance.

Detect Vulnerabilities, Reduce Downtime

Optimize the value of IoT by blending sensor data with corporate data assets to prevent and predict downtime outages.
 

You’re in the Right Place!

Hitachi Data Systems, Pentaho and Hitachi Insight Group are now one company: Hitachi Vantara.

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